Analisis Kelayakan Mesin Sterilizer Dengan Metode Overall Equipment Effectiveness (OEE) Pada PT. Hari Sawit Jaya Labuhanbatu, Sumatera Utara
Kata Kunci:
Kelayakan Mesin, Overall Effectiveness Equipments, Perawatan Mesin
Abstrak
- Hari Sawit Jaya adalah perusahaan industri yang menghasilkan minyak kelapa sawit. Berlokasi di Kota Negeri Lama, Kecamatan Bilah Hilir, Kabupaten Labuhanbatu, Sumatera Utara, PT. Hari Sawit Jaya adalah perusahaan yang menghasilkan minyak kelapa sawit. PT. Hari Sawit Jaya mengalami masalah dengan mesin sterilizer selama proses produksi. Masalah ini disebabkan oleh masalah seperti mesin berhenti tiba-tiba atau tidak bekerja dengan baik, dan perusahaan belum mengikuti jadwal perawatan yang direncanakan untuk mesin. Karena kendala ini, mesin sering mengalami downtime. Data dari Januari hingga Agustus 2023 mencapai 22.786 menit, yang berdampak negatif pada proses produksi. Pada penelitian ini, data sekunder digunakan untuk mengumpulkan data. Data sekunder termasuk jam produksi, penundaan mesin, penundaan yang direncanakan, penurunan kecepatan, perawaan mesin, jumlah produksi CPO, dan data kesalahan. Untuk menilai kelayakan mesin, metode Overall Equipment Effectiveness (OEE) digunakan. Tahapan perhitungan ini meliputi analisis perhitungan ketersediaan, analisis perhitungan tingkat kinerja, analisis perhitungan tingkat kualitas, dan analisis perhitungan tingkat efektivitas total. Hasil penelitian menunjukkan bahwa Tingkat perawatan mesin sterilizer masih normal, menurut analisis metode OEE dengan rata-rata 20,70%. Namun, berdasarkan standar Institut Manajemen Pabrik Jepang (JIPM), nilai tersebut belum mencapai standar lebih dari 85%. Ini menunjukkan bahwa masih ada ruang untuk perbaikan.
Referensi
[1] N. H. Ummah and S. S. Dahda, “Analisis Efektifitas Kinerja Mesin Cutting Manual Dan Otomatis Menggunakan Metode OEE (Overall Equipment Effectiveness ) Di PT. XYZ,” J. Tek. Ind. J. Has. Penelit. dan Karya Ilm. dalam Bid. Tek. Ind., vol. 8, no. 2, p. 345, 2022, doi: 10.24014/jti.v8i2.19765.
[2] I. N. Gusniar and R. Sandy, “Analysis of Boiler Machinery Maintenance Using Oee (Overall Equipment Effectiveness ) Method in Tahu Asin Sinar Bandung Factory,” SINTEK J. J. Ilm. Tek. Mesin, vol. 15, no. 2, p. 112, 2021, doi: 10.24853/sintek.15.2.112-117.
[3] N. E. Triana and U. Amrina, “Menghitung Efektifitas Mesin Laser Cutting Menggunakan Metode Overall Equipment Effectiveness,” J. PASTI, vol. 13, no. 2, p. 212, 2019, doi: 10.22441/pasti.2019.v13i2.010.
[4] P. Hamda, “Analisis Nilai Overall Equipment Effectiveness (OEE) Untuk Meningkatkan Performa Mesin Exuder Di PT Pralon,” J. Ilm. Teknol. dan Rekayasa, vol. 23, no. 2, pp. 112–121, 2018, doi: 10.35760/tr.2018.v23i2.2461.
[5] F. Rahman, S. Sugiono, A. A. Sonief, and O. Novareza, “Optimization Maintenance Performance Level Through Collaboration of Overall Equipment Effectiveness and Machine Reliability,” J. Appl. Eng. Sci., vol. 20, no. 3, pp. 917–936, 2022, doi: 10.5937/jaes0-35189.
[6] M. I. Tama, A. I. Syafi’i, and A. F. Rosyidiin, “Continuous Improvement Mesin Extruder Dengan Menerapkan Metode (OEE) Overall Equipment Effectiveness Pada Industri Pakan Ternak,” Metrotech (Journal Mech. Electr. Technol., vol. 2, no. 2, pp. 50–55, 2023, doi: 10.33379/metrotech.v2i2.2532.
[7] D. I. Sukma, H. A. Prabowo, I. Setiawan, H. Kurnia, and I. M. Fahturizal, “Implementation of Total Productive Maintenance to Improve Overall Equipment Effectiveness of Linear Accelerator Synergy Platform Cancer Therapy,” Int. J. Eng. Trans. A Basics, vol. 35, no. 7, pp. 1246–1256, 2022, doi: 10.5829/ije.2022.35.07a.04.
[8] T. Haddad, B. W. Shaheen, and I. Németh, “Improving Overall Equipment Effectiveness (OEE) of Extrusion Machine Using Lean Manufacturing Approach,” Manuf. Technol., vol. 21, no. 1, pp. 56–64, 2021, doi: 10.21062/mft.2021.006.
[9] P. Nerito, B. S. Sunardhi, and T. Yustiawan, “Overall Equipment Effectivenes (OEE) To Determine The Effectiveness Of Dental Chair Unit in Mother And Child Hospital At Surabaya,” Medico-Legal Updat., vol. 20, no. 2, pp. 683–686, 2020, doi: 10.37506/mlu.v20i2.1192.
[10] S. Di Luozzo, F. Starnoni, and M. M. Schiraldi, “On the relationship between human factor and Overall Equipment Effectiveness (OEE): An analysis through the adoption of analytic hierarchy process and ISO 22400,” Int. J. Eng. Bus. Manag., vol. 15, pp. 1–13, 2023, doi: 10.1177/18479790231188548.
[2] I. N. Gusniar and R. Sandy, “Analysis of Boiler Machinery Maintenance Using Oee (Overall Equipment Effectiveness ) Method in Tahu Asin Sinar Bandung Factory,” SINTEK J. J. Ilm. Tek. Mesin, vol. 15, no. 2, p. 112, 2021, doi: 10.24853/sintek.15.2.112-117.
[3] N. E. Triana and U. Amrina, “Menghitung Efektifitas Mesin Laser Cutting Menggunakan Metode Overall Equipment Effectiveness,” J. PASTI, vol. 13, no. 2, p. 212, 2019, doi: 10.22441/pasti.2019.v13i2.010.
[4] P. Hamda, “Analisis Nilai Overall Equipment Effectiveness (OEE) Untuk Meningkatkan Performa Mesin Exuder Di PT Pralon,” J. Ilm. Teknol. dan Rekayasa, vol. 23, no. 2, pp. 112–121, 2018, doi: 10.35760/tr.2018.v23i2.2461.
[5] F. Rahman, S. Sugiono, A. A. Sonief, and O. Novareza, “Optimization Maintenance Performance Level Through Collaboration of Overall Equipment Effectiveness and Machine Reliability,” J. Appl. Eng. Sci., vol. 20, no. 3, pp. 917–936, 2022, doi: 10.5937/jaes0-35189.
[6] M. I. Tama, A. I. Syafi’i, and A. F. Rosyidiin, “Continuous Improvement Mesin Extruder Dengan Menerapkan Metode (OEE) Overall Equipment Effectiveness Pada Industri Pakan Ternak,” Metrotech (Journal Mech. Electr. Technol., vol. 2, no. 2, pp. 50–55, 2023, doi: 10.33379/metrotech.v2i2.2532.
[7] D. I. Sukma, H. A. Prabowo, I. Setiawan, H. Kurnia, and I. M. Fahturizal, “Implementation of Total Productive Maintenance to Improve Overall Equipment Effectiveness of Linear Accelerator Synergy Platform Cancer Therapy,” Int. J. Eng. Trans. A Basics, vol. 35, no. 7, pp. 1246–1256, 2022, doi: 10.5829/ije.2022.35.07a.04.
[8] T. Haddad, B. W. Shaheen, and I. Németh, “Improving Overall Equipment Effectiveness (OEE) of Extrusion Machine Using Lean Manufacturing Approach,” Manuf. Technol., vol. 21, no. 1, pp. 56–64, 2021, doi: 10.21062/mft.2021.006.
[9] P. Nerito, B. S. Sunardhi, and T. Yustiawan, “Overall Equipment Effectivenes (OEE) To Determine The Effectiveness Of Dental Chair Unit in Mother And Child Hospital At Surabaya,” Medico-Legal Updat., vol. 20, no. 2, pp. 683–686, 2020, doi: 10.37506/mlu.v20i2.1192.
[10] S. Di Luozzo, F. Starnoni, and M. M. Schiraldi, “On the relationship between human factor and Overall Equipment Effectiveness (OEE): An analysis through the adoption of analytic hierarchy process and ISO 22400,” Int. J. Eng. Bus. Manag., vol. 15, pp. 1–13, 2023, doi: 10.1177/18479790231188548.
